Setting up a scientific and efficient bio-organic fertilizer production line can meet market demand and boost your business’s competitiveness.
1.Raw Material Selection and Prep
Bio-organic fertilizer mainly uses organic waste like livestock manure, crop straw, food waste, and mushroom residue. When starting your line, choose raw materials based on local availability. You’ll also need prep equipment like crushers and screeners.
2.Designing the Fermentation Process
Fermentation is the heart of making bio-organic fertilizer. It’s usually done through aerobic composting. Your line needs a compost turning machine (like a windrow type) and high-efficiency microbial agents to speed up organic matter breakdown.
3.Crushing, Mixing and Granulating
After fermentation, crush the material finely. Then, add functional microbes or trace elements as needed for your product. Mix everything evenly in a blender. For granulated fertilizer, use a granulator (like a disc type) to shape it – this makes it more competitive.
4.Drying, Cooling and Screening
Granules are often too wet, so dry them to ≤30% moisture. Then, cool them down to prevent clumping. Finally, screen them to separate good-sized particles. Anything too big or small can go back for re-granulating, cutting waste.
5.Packaging and Storage
Pack the finished product using an automatic bagging machine. Store it in a dry, well-ventilated warehouse to avoid moisture damage. If your fertilizer includes live microbes, store it at low temperatures to keep them active.
Building a bio-organic fertilizer production line means balancing raw materials, process design, equipment choice, and market needs. Smart planning boosts efficiency while cutting energy use and running costs.