The fertilizer mixer is the core of the organic fertilizer production line. Its safe and efficient operation directly affects product quality and production efficiency. Strictly following these operating guidelines will significantly reduce breakdowns, extend equipment life, and ensure worker safety:
1.Pre-Start Checks
Check Tightness: Focus on ensuring mixing blades, bolts, and drive components are secure. This prevents them from flying off during high-speed operation and causing accidents.
Check Lubrication: Confirm bearings, gears, and other key parts are well-lubricated. Avoid overheating damage from dry friction.
Check Cleanliness: Clear out residue inside the mixing chamber and body (especially hard objects like stones or metal) to prevent jamming or damaging blades.
2.Feeding Materials Evenly
Control Proportions: Strictly follow the formula ratios when adding different raw materials (manure, straw, additives, etc.).
Batch Feeding: Avoid dumping too much material in at once, especially sticky ingredients. Feed it in batches and portions to prevent overload at startup or jamming during operation.
3.Operation Monitoring
Start Correctly: Always start the mixer empty. Begin feeding material slowly and evenly only after it runs smoothly.
Control Mixing Time: Precisely time the mixing based on material properties and process requirements. Avoid over-mixing or under-mixing, which affects decomposition quality.
4.Shutdown and Maintenance
Empty the Chamber: Always empty the mixing chamber after each batch. Leftover material can harden, affecting the next run or even damaging the machine.
Clean Thoroughly: Promptly clean material spills off the machine surface and surrounding area. Keep the workspace tidy to reduce corrosion and safety risks.
In summary, precise process control and preventive maintenance not only extend the fertilizer mixer’s life but also significantly lower the per-ton fertilizer production cost.