During operation, equipment in sheep manure organic fertilizer production lines may encounter various malfunctions. Here are common problems and their solutions:
- Equipment Blockages
Causes:During transportation, sheep manure containing excessive fibers or high moisture can clog pipelines or equipment inlets.In crushing equipment, foreign objects like stones or wood chips left in the manure may jam the blades.
Solutions: For moisture issues: Add pre-treatment steps like sun-drying or mixing with dry materials. For foreign objects: Improve raw material screening to remove impurities before processing.
- Fermentation Equipment Failures
Temperature control issues: Check temperature sensors for damage and replace if needed. Inspect heating and cooling systems for broken components or blocked pipes.
Poor ventilation: Clear blockages in ventilation pipes. For fan failures: Check motors and fan blades. Replace damaged parts.
- Granulation Equipment Problems
Poor pellet formation:
For disc granulators: Adjust rotation speed based on material properties and binder usage. Control binder amount and moisture precisely.
For double roller press granulators: Check mold wear, adjust pressure settings, and add binders if fiber content is too high.
- Electrical Failures
Causes: Prolonged operation, moisture exposure, or unstable voltage can damage motors or insulation.
Solutions:Install overload protectors. Regularly check insulation conditions. Improve moisture protection in equipment environments.
Understanding these common issues helps maintain efficiency and stability in sheep manure organic fertilizer production lines.