Chain Compost Turning Machine

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Chain Compost Turning Machine

Chain type composting machine is a mechanical equipment used for aerobic fermentation treatment of organic waste (such as livestock manure, crop straw, organic waste, etc.), specially designed for large-scale composting sites or organic fertilizer production factories. It uses a chain structure flipping device to efficiently flip and mix compost materials, accelerate the decomposition and transformation of organic materials, promote microbial activity, and is widely used in agricultural waste treatment, organic fertilizer production, bioenergy and other fields.

Equipment Structure And Composition

The chain type stacker mainly consists of the following parts:
Chain flipping mechanism: composed of a sprocket, a chain, and flipping blades. The sprocket is driven by a motor, and the chain and blades penetrate deep into the material pile to achieve flipping and mixing of materials.
Walking system: including driving motor, reducer, walking wheels or tracks, used to drive equipment to move along the fermentation tank or composting area.
Hydraulic system (some models): used to adjust the height and angle of the flipping mechanism to ensure flipping depth and efficiency.
Oxygen supply system (optional): Oxygen is supplied to compost materials through fans or piping systems to promote microbial activity and accelerate the fermentation process.
Control system: including PLC or microcomputer control system, realizing the automation operation of equipment, such as walking, flipping, oxygen supply, etc.
Security protection system: including limit switches, emergency stop buttons, etc., to ensure the safety of operators and equipment.

Working Principle

The working principle of the chain flipping machine is: organic materials are stacked in the fermentation tank or composting area, and the equipment is moved to the top of the material pile through a walking system. The chain flipping mechanism penetrates deep into the material pile, and the chain wheel drives the chain and blade to rotate, flip and mix the materials, making the upper and lower layers of the materials fully in contact, increasing oxygen supply, promoting microbial activity, and accelerating the decomposition and transformation of organic materials. By regularly turning over piles, organic materials undergo aerobic fermentation under suitable conditions, ultimately producing mature organic fertilizers or bioenergy raw materials.

Equipment Features

High flipping efficiency: The chain structure flipping mechanism can penetrate deep into the material pile, achieving efficient and uniform flipping and mixing.
Strong adaptability: Suitable for fermentation treatment of various organic materials, including organic waste from different sources and characteristics.
High degree of automation: achieving automated flipping and walking, reducing manual operations, improving production efficiency, and reducing labor intensity.
Flexible operation: The device has a moderate volume and a well-designed walking system, suitable for use in various venues, including narrow or irregular spaces.
Durability: The chain flipping mechanism and walking system are made of durable materials, which are long-lasting and suitable for long-term high-intensity operations.
Environmental protection and energy conservation: promote the resource utilization of organic waste, reduce environmental pollution, and reduce equipment operation energy consumption.